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Manufacturing & Industrial Quality Assurance

Catch defects at line speed

Translate your expertise into a high-speed neural network in hours. Eliminate false rejects and catch sub-millimeter defects using automated optical inspection without writing a single line of code.

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Defect Detection

Catch micro-cracks, surface blemishes, and flaws at 2,500 units/min using Automated Optical Inspection.

Assembly Verification

Ensure 100% component presence and correct orientation. Eliminate manual checks on complex assemblies.

Label & Packaging

Validate barcodes and expiry/batch codes with advanced OCR to ensure regulatory compliance.

Yield & Throughput

Monitor OEE, count units, and identify bottlenecks instantly via camera feeds.

Material Grading

Automatically sort raw materials (lumber, produce, textiles) based on visual quality, size, and colour.

The MarshallAI Edge Stack

What’s in the box?
Every deployment consist of a customised hardware and software stack. Our stack is built with carefully selected components for absolute operational reliability and performance.

MarshallAI license

Our zero-code machine vision inference engine and the node-based pipeline manager for real-time model adjustments.

Processing unit

Industrial high-performance compute unit designed for sustained, ultra-low latency edge AI processing.

Secure gateway

Industrial router with encrypted VPN and mobile connectivity.

Ruggedized Enclosure for hardware

Heavy-duty, IP66/67-rated protective housing safeguarding the internal compute elements from dust, moisture, and particulate matter.

Power Management

Integrated uninterruptible power supply (UPS) featuring robust surge protection and automated remote power-cycle capabilities.

Rigging, cabling & installation

Complete deployment kit including industrial-grade rigging hardware, shielded cabling, and full structural installation.

Built for Industrial-Grade Quality Assurance

Ultra high speed

Inline detection for up to 2,500 units per minute. Keep pace with your fastest production lines without bottlenecks.

Sub-Millimeter Precision

Identify scratches, dents, or assembly errors invisible to the naked eye.

High-Mix ready

Rapid changeovers. Train new models for different product variants in minutes, not weeks.

Data Privacy

Your proprietary production data never leaves the factory floor. 100% on-site processing.

Direct actuation

Don’t just detect; react. MarshallAI triggers physical diverters, gates, or PLCs with near-zero latency.

Automate Operations with Advanced Computer Vision

Defect Detection

Identify micro-cracks, surface blemishes, and structural flaws at full line speed before compromised parts reach the next manufacturing stage.

Assembly Verification

Ensure every component is present, correctly oriented, and properly seated. Eliminate manual checks on complex, multi-part assemblies.

Label & Packaging

Validate barcodes, read OCR text (dates/batch codes), and detect misaligned or missing labels to ensure total compliance in FMCG and pharma.

Yield & Throughput

Generate real-time production statistics without PLC integration. Identify bottlenecks, count units, and monitor OEE instantly via camera feeds.

Material Grading

Automatically grade and sort variable raw materials like lumber, agricultural produce, or textiles based on visual quality, size, and color limits.

Safety Compliance

Monitor factory floors for PPE violations (helmets, vests) and trigger instant machine-halts if personnel enter restricted or hazardous zones.

Proven solutions for manufacturing

Mastering QA in High-Mix Manufacturing: Rapid Changeovers and >99% Accuracy at Taerosol

Contract manufacturing and frequent product changeovers used to mean a constant struggle with QA bottlenecks. Discover how Taerosol future-proofed their cosmetics line with a rapidly adaptable AI system that catches over 99% of complex label and packaging defects.

Manufacturing Quality assurance
Eliminating Rogue Cans: High-Speed QA in Beverage Manufacturing

A global beverage manufacturer spent 15 years trying to reliably intercept “rogue cans” on their high-speed filling lines. Discover how MarshallAI deployed a zero-latency edge vision system to inspect 2,500 cans per minute, preventing mismatched products and costly mechanical jams with near-perfect precision.

Beverage industry Quality assurance
Sub-Millimeter Quality Control at Scale: Securing Yield for Turvanasta

Legacy vision systems were throwing away perfectly good material. Discover how MarshallAI deployed an edge computing solution to eliminate false rejects and inspect hundreds of millions of sub-millimeter metal parts with absolute precision.

Manufacturing Quality assurance