Manufacturing & Industrial Quality Assurance
Catch defects at line speed
Translate your expertise into a high-speed neural network in hours. Eliminate false rejects and catch sub-millimeter defects using automated optical inspection without writing a single line of code.
Defect Detection
Catch micro-cracks, surface blemishes, and flaws at 2,500 units/min using Automated Optical Inspection.
Assembly Verification
Ensure 100% component presence and correct orientation. Eliminate manual checks on complex assemblies.
Label & Packaging
Validate barcodes and expiry/batch codes with advanced OCR to ensure regulatory compliance.
Yield & Throughput
Monitor OEE, count units, and identify bottlenecks instantly via camera feeds.
Material Grading
Automatically sort raw materials (lumber, produce, textiles) based on visual quality, size, and colour.
The MarshallAI turnkey solution
Based on the issue we are solving and operational environment we build the optimal sensoring and rigging solution.
Our typical solution consists of:
Our zero-code machine vision inference engine and the node-based pipeline manager for real-time model adjustments.
Suitable high-speed global shutter cameras from a reliable brand like Basler, IDS, Teledyne or Allied Vision. Or we use your existing cameras.
Suitable strobed, continuous or coaxial lighting.
Industrial high-performance compute unit designed for sustained, ultra-low latency edge AI processing.
Industrial router with encrypted VPN and mobile connectivity.
Heavy-duty, washdown protected housing safeguards the camera/sensors and other components from dust, moisture, heat and particulate matter.
Integrated uninterruptible power supply (UPS) featuring robust surge protection and automated remote power-cycle capabilities.
Complete deployment kit including industrial-grade washdown proof rigging hardware, shielded cabling, and full structural installation.
Built for Industrial-Grade Quality Assurance
Ultra high speed
Inline detection for up to 2,500 units per minute. Keep pace with your fastest production lines without bottlenecks.
Sub-Millimeter Precision
Identify scratches, dents, or assembly errors invisible to the naked eye.
High-Mix ready
Rapid changeovers. Train new models for different product variants in minutes, not weeks.
Data Privacy
Your proprietary production data never leaves the factory floor. 100% on-site processing.
Direct actuation
Don’t just detect; react. MarshallAI triggers physical diverters, gates, or PLCs with near-zero latency.
Automate Operations with Advanced Computer Vision
Proven solutions for manufacturing
-
Mastering QA in High-Mix Manufacturing: Rapid Changeovers and >99% Accuracy at TaerosolContract manufacturing and frequent product changeovers used to mean a constant struggle with QA bottlenecks. Discover how Taerosol future-proofed their cosmetics line with a rapidly adaptable AI system that catches over 99% of complex label and packaging defects.
Manufacturing Quality assurance
-
Eliminating Rogue Cans: High-Speed QA in Beverage ManufacturingA global beverage manufacturer spent 15 years trying to reliably intercept “rogue cans” on their high-speed filling lines. Discover how MarshallAI deployed a zero-latency edge vision system to inspect 2,500 cans per minute, preventing mismatched products and costly mechanical jams with near-perfect precision.
Beverage industry Quality assurance
-
Sub-Millimeter Quality Control at Scale: Securing Yield for TurvanastaLegacy vision systems were throwing away perfectly good material. Discover how MarshallAI deployed an edge computing solution to eliminate false rejects and inspect hundreds of millions of sub-millimeter metal parts with absolute precision.
Manufacturing Quality assurance
