Optical inspection and defect detection for cosmetics packaging

Inspect primary and secondary packaging across tubes, jars, bottles, compacts, cases and aerosol cans.

Automatic SKU changeover, no need to reconfigure the inspection program between SKUs.
Works with your existing cameras and line, no new infrastructure required.
Verification of labels and regulatory markings.
Proven on cosmetic aerosol lines with a broad product portfolio and regular changeovers.
Built to run at industrial line speed, up to 2500+ parts per minute.
Turnkey deployment includes all: installation, model training, evaluation and output configuration (rejection, notifications, statistics).

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Scratch & Damage Detection

Flags scratches, dents, and surface damage on primary or outer packaging before it ships.

Verifies label presence, placement and condition. Our system can verify batch codes, PAO (period-after-opening) symbols and other markings.

Assembly Verification

Confirms all components, caps, pumps, brushes, or applicators, are present and correctly fitted before packaging.

Color Detection & Verification

Identifies and verifies product or packaging color against a defined reference, catching mismatched batches or print color.

Cap & Closure Seal Inspection

Detects unseated, cross-threaded, or misaligned caps and closures, including pumps and spray nozzles.

Suitable for High-Mix and Rapid Changeover production

The system automatically detects product changes so there is no need for manual reconfiguration between SKUs.

Mastering QA in High-Mix Manufacturing: Rapid Changeovers and >99% Accuracy at Taerosol

Contract manufacturing and frequent product changeovers used to mean a constant struggle with QA bottlenecks. Discover how Taerosol future-proofed their cosmetics line with a rapidly adaptable AI system that catches over 99% of complex label and packaging defects.

Cosmetic manufacturing Quality assurance

Color Detection & Verification

Identifies and verifies color against a defined reference, catching mismatched product, print, packaging or paint color.
Anomaly & Defect Detection

Flags trained deviations including damage, contamination, or irregularities that were not explicitly programmed in advance.
OCR & Code Reading

Reads and verifies printed or embossed text, including best before dates, batch codes, and serial numbers, even on curved, metal or low contrast surfaces. 1D barcodes, and 2D codes such as DataMatrix and QR.
Object Counting & Enumeration

Counts units, parts, or occurrences within a frame or across a production run.
Real-Time Actuation & Control

Triggers a physical or digital response, such as a reject arm, gate, or PLC signal, automatically from a detection event. Human-in-the-loop control also possible.