Solution

Automated Optical Inspection That Runs at Full Line Speed

Traditional automated optical inspection relies on fixed rule sets and controlled lighting conditions. It works until your product changes, your line speeds up, or a defect type appears that nobody programmed for.

MarshallAI’s AI vision platform trains on your actual production environment — your parts, your lighting, your tolerances — and runs entirely on-premise with no cloud dependency. No retraining cycles waiting on a vendor. No model updates requiring internet connectivity. Just inspection that works at the speed your line demands.

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Surface defects

Micro-cracks, scratches, pitting, and blemishes detected at full line speed.

Dimensional verification

Measure critical features, tolerances, and geometry against defined limits without contact gauging or manual sampling.

Label and marking validation

Verify laser etchings, printed batch codes, date stamps, and barcodes. Read OCR text and flag missing, rotated, or illegible marks before they reach the next stage.

Assembly completeness

Confirm every component is present, correctly oriented, and properly seated. Catch missing O-rings, incorrect inserts, or misaligned parts.

Multi-SKU differentiation

Distinguish near-identical product variants on the same line — different configurations, colour codes, or part numbers — without changeover or reprogramming.

Foreign object detection

Identify contaminants, rogue parts, and out-of-spec materials.