{"id":853,"date":"2026-04-25T09:35:44","date_gmt":"2026-04-25T06:35:44","guid":{"rendered":"https:\/\/digiom.fi\/kradi\/?p=853"},"modified":"2026-09-01T15:37:09","modified_gmt":"2026-09-01T12:37:09","slug":"taerosol-automated-qa-in-high-mix-manufacturing","status":"publish","type":"case-study","link":"https:\/\/marshallai.com\/fi\/case-study\/taerosol-automated-qa-in-high-mix-manufacturing\/","title":{"rendered":"Mastering QA in High-Mix Manufacturing: Rapid Changeovers and >99% Accuracy at Taerosol"},"content":{"rendered":"<div>\n<div class=\"mai-section\">\n<div class=\"mai-container_inner-content\">\n<figure class=\"wp-block-video\"><video height=\"1080\" style=\"aspect-ratio: 1920 \/ 1080;\" width=\"1920\" controls poster=\"https:\/\/marshallai.com\/wp-content\/uploads\/2026\/04\/MarshallAI_Taerosol_Testimoniaali_thumbnail1.webp\" src=\"https:\/\/marshallai.com\/wp-content\/uploads\/2026\/09\/MarshallAI_Taerosol_Testimoniaali_EN_Subtitled_V2-1080p-H264-4000-kbps-MP4.mp4\"><\/video><\/figure>\n<\/div>\n<\/div>\n\n\n\n<div class=\"gb-element-6658b0c4\">\n<p class=\"gb-text\"><strong>Company profile<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Taerosol is a Nordic private label supplier and brand house for hair care products.<\/p>\n\n\n\n<div class=\"gb-element-0580232a\">\n<div>\n<p class=\"gb-text\">Founded in 1963<\/p>\n<\/div>\n\n\n\n<div>\n<p class=\"gb-text\">Turnover 8,2 mil. euro<\/p>\n<\/div>\n\n\n\n<div>\n<p class=\"gb-text\">Personnel 8<\/p>\n<\/div>\n<\/div>\n\n\n\n<a class=\"gb-text mai-btn-secondary\" href=\"https:\/\/www.taerosol.com\/\" target=\"_blank\" rel=\"noopener\">Visit website<\/a>\n<\/div>\n\n\n\n<div>\n<h2 class=\"wp-block-heading\">Introduction<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\"><a href=\"https:\/\/www.taerosol.com\/\" data-type=\"link\" data-id=\"https:\/\/www.taerosol.com\/\">Taerosol<\/a> is a fast growing contract cosmetics manufacturer producing aerosol products across a wide and constantly rotating portfolio.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Operating a high output production line with dozens of SKUs in production, the company faced a quality assurance challenge where the sheer variety of products, defect types, and changeover frequency made consistent, repeatable inspection by human operators laborious and unreliable. <strong>A missed defect on an aerosol line isn&#8217;t a minor issue: it carries regulatory, safety, and brand consequences that reach far beyond the production floor<\/strong>.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">The challenge<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Quality inspection of aerosol products presented three compounding difficulties: <\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>A diverse product portfolio meant that defect profiles varied significantly across SKUs. <\/li>\n\n\n\n<li>The range of potential errors was wide: label defects, cap faults and label placement failures. <\/li>\n\n\n\n<li>Contract manufacturing meant new products were introduced frequently, requiring inspection criteria to be updated continuously.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Traditional rule-based machine vision systems would have struggled to keep up the challenges presented.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">The solution<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">MarshallAI deployed an automated inline inspection station integrated directly into the production line, capable of checking every single unit at full line speed without interruption. <\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The system was trained to recognise the client&#8217;s full range of defect types across all current SKUs, and designed to adapt rapidly when new products are introduced. Rather than requiring manual reprogramming for each changeover, the system learns new product profiles quickly, keeping inspection coverage continuous even as the portfolio evolves. <\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-8f761849 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure data-wp-context=\"{&quot;imageId&quot;:&quot;6a9ae1f4a4b78&quot;}\" data-wp-interactive=\"core\/image\" data-wp-key=\"6a9ae1f4a4b78\" class=\"wp-block-image size-full wp-lightbox-container\"><img loading=\"lazy\" decoding=\"async\" width=\"360\" height=\"426\" data-wp-class--hide=\"state.isContentHidden\" data-wp-class--show=\"state.isContentVisible\" data-wp-init=\"callbacks.setButtonStyles\" data-wp-on--click=\"actions.showLightbox\" data-wp-on--load=\"callbacks.setButtonStyles\" data-wp-on--pointerdown=\"actions.preloadImage\" data-wp-on--pointerenter=\"actions.preloadImageWithDelay\" data-wp-on--pointerleave=\"actions.cancelPreload\" data-wp-on-window--resize=\"callbacks.setButtonStyles\" src=\"https:\/\/marshallai.com\/wp-content\/uploads\/2026\/03\/MAI-case-taero2-crop.jpg\" alt=\"\" class=\"wp-image-1453\" style=\"object-fit:cover\" srcset=\"https:\/\/marshallai.com\/wp-content\/uploads\/2026\/03\/MAI-case-taero2-crop.jpg 360w, https:\/\/marshallai.com\/wp-content\/uploads\/2026\/03\/MAI-case-taero2-crop-254x300.jpg 254w\" sizes=\"auto, (max-width: 360px) 100vw, 360px\" \/><button\n\t\t\tclass=\"lightbox-trigger\"\n\t\t\ttype=\"button\"\n\t\t\taria-haspopup=\"dialog\"\n\t\t\tdata-wp-bind--aria-label=\"state.thisImage.triggerButtonAriaLabel\"\n\t\t\tdata-wp-init=\"callbacks.initTriggerButton\"\n\t\t\tdata-wp-on--click=\"actions.showLightbox\"\n\t\t\tdata-wp-style--right=\"state.thisImage.buttonRight\"\n\t\t\tdata-wp-style--top=\"state.thisImage.buttonTop\"\n\t\t>\n\t\t\t<svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"12\" height=\"12\" fill=\"none\" viewbox=\"0 0 12 12\">\n\t\t\t\t<path fill=\"#fff\" d=\"M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z\" \/>\n\t\t\t<\/svg>\n\t\t<\/button><figcaption class=\"wp-element-caption\">Scratches and dents<\/figcaption><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure data-wp-context=\"{&quot;imageId&quot;:&quot;6a9ae1f4a502e&quot;}\" data-wp-interactive=\"core\/image\" data-wp-key=\"6a9ae1f4a502e\" class=\"wp-block-image size-full wp-lightbox-container\"><img loading=\"lazy\" decoding=\"async\" width=\"368\" height=\"524\" data-wp-class--hide=\"state.isContentHidden\" data-wp-class--show=\"state.isContentVisible\" data-wp-init=\"callbacks.setButtonStyles\" data-wp-on--click=\"actions.showLightbox\" data-wp-on--load=\"callbacks.setButtonStyles\" data-wp-on--pointerdown=\"actions.preloadImage\" data-wp-on--pointerenter=\"actions.preloadImageWithDelay\" data-wp-on--pointerleave=\"actions.cancelPreload\" data-wp-on-window--resize=\"callbacks.setButtonStyles\" src=\"https:\/\/marshallai.com\/wp-content\/uploads\/2026\/03\/MAI-case-taero1-crop.jpg\" alt=\"\" class=\"wp-image-1452\" style=\"object-fit:cover\" srcset=\"https:\/\/marshallai.com\/wp-content\/uploads\/2026\/03\/MAI-case-taero1-crop.jpg 368w, https:\/\/marshallai.com\/wp-content\/uploads\/2026\/03\/MAI-case-taero1-crop-211x300.jpg 211w\" sizes=\"auto, (max-width: 368px) 100vw, 368px\" \/><button\n\t\t\tclass=\"lightbox-trigger\"\n\t\t\ttype=\"button\"\n\t\t\taria-haspopup=\"dialog\"\n\t\t\tdata-wp-bind--aria-label=\"state.thisImage.triggerButtonAriaLabel\"\n\t\t\tdata-wp-init=\"callbacks.initTriggerButton\"\n\t\t\tdata-wp-on--click=\"actions.showLightbox\"\n\t\t\tdata-wp-style--right=\"state.thisImage.buttonRight\"\n\t\t\tdata-wp-style--top=\"state.thisImage.buttonTop\"\n\t\t>\n\t\t\t<svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"12\" height=\"12\" fill=\"none\" viewbox=\"0 0 12 12\">\n\t\t\t\t<path fill=\"#fff\" d=\"M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z\" \/>\n\t\t\t<\/svg>\n\t\t<\/button><figcaption class=\"wp-element-caption\">Hard to catch scratches on labels<\/figcaption><\/figure>\n<\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\">End results<\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Over 99% of errors caught<\/li>\n\n\n\n<li>Adapts quickly to changing product portfolio<\/li>\n\n\n\n<li>Freed resources from manual quality inspection<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">The deployment demonstrated that automated AI vision inspection especially well-suited for high-mix contract manufacturing environments. Taerosol has measurably reduced the risk of non-conforming product reaching customers, while gaining the operational flexibility to take on new contracts without rebuilding their quality process from scratch.<\/p>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Contract manufacturing and frequent product changeovers used to mean a constant struggle with QA bottlenecks. Discover how Taerosol future-proofed their cosmetics line with a rapidly adaptable AI system that catches over 99% of complex label and packaging defects.<\/p>","protected":false},"featured_media":1462,"template":"","meta":{"content-type":"","footnotes":""},"categories":[89,46],"tags":[91,76,24,90,49,37,25,48],"class_list":["post-853","case-study","type-case-study","status-publish","has-post-thumbnail","hentry","category-cosmetic-manufacturing","category-quality-assurance","tag-aerosol-manufacturing","tag-case-study","tag-computer-vision","tag-cosmetic-manufacturing","tag-defect-detection","tag-edge-computing","tag-machine-vision","tag-quality-assurance"],"_links":{"self":[{"href":"https:\/\/marshallai.com\/fi\/wp-json\/wp\/v2\/case-study\/853","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/marshallai.com\/fi\/wp-json\/wp\/v2\/case-study"}],"about":[{"href":"https:\/\/marshallai.com\/fi\/wp-json\/wp\/v2\/types\/case-study"}],"version-history":[{"count":8,"href":"https:\/\/marshallai.com\/fi\/wp-json\/wp\/v2\/case-study\/853\/revisions"}],"predecessor-version":[{"id":3822,"href":"https:\/\/marshallai.com\/fi\/wp-json\/wp\/v2\/case-study\/853\/revisions\/3822"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/marshallai.com\/fi\/wp-json\/wp\/v2\/media\/1462"}],"wp:attachment":[{"href":"https:\/\/marshallai.com\/fi\/wp-json\/wp\/v2\/media?parent=853"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/marshallai.com\/fi\/wp-json\/wp\/v2\/categories?post=853"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/marshallai.com\/fi\/wp-json\/wp\/v2\/tags?post=853"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}